Elevate your snack production with our Full Automatic Fried Bugles Snack Production Line — the ultimate solution for manufacturing crispy, uniform, and delicious bugle snacks at scale. Designed for food processing businesses of all sizes, from small workshops to large-scale factories, this integrated line streamlines every step of production, minimizes labor costs, and ensures consistent quality that keeps customers coming back.
Why Choose Our Fried Bugles Production Line?
Our production line combines advanced twin-screw extrusion technology with precise frying and seasoning systems, replacing traditional manual or semi-automatic processes to deliver efficiency, versatility, and cost savings. Whether you’re launching a new bugle snack brand or expanding your existing product line, this machine is engineered to meet your production goals and market demands.
Key Features & Advantages
- Full Automatic Operation: From raw material mixing to final packaging, the entire process is automated with PLC control, reducing manual intervention to a minimum. This not only saves labor costs but also eliminates human error, ensuring every batch of bugles has the same shape, size, and crispness.
- High Precision Shaping: Equipped with a composite shaping machine and interchangeable molds, you can easily produce classic 3D bugle (horn) shapes, as well as other popular styles like pillow, fish, or triangle shapes by simply swapping rollers. Each bugle features clean edges and uniform dimensions for a professional look.
- Efficient Frying & De-Oiling: The continuous fryer maintains precise oil temperature (170-180°C) for even frying, creating a golden, crispy texture without burning. The integrated de-oiling machine removes excess oil, resulting in non-greasy snacks that align with modern healthy eating trends. The fryer also features an oil circulation and filtration system for cost savings and hygiene.
- Versatile & Customizable: Compatible with a variety of raw materials, including wheat flour, corn flour, rice flour, and oat flour. Adjust formulas and seasonings to create diverse flavors (cheese, barbecue, spicy, etc.) to cater to different regional markets. We also offer customized configurations based on your production capacity and product needs, with ODM/OEM services available.
- Cost-Effective & Eco-Friendly: The line eliminates the need for a boiler, adopting a low-carbon, energy-saving design that reduces power consumption and pollution. Waste punching chips can be ground into powder and reused, significantly lowering raw material waste and production costs. Multiple capacity options (100kg/h to 1200kg/h) let you choose the perfect fit for your business scale.
- Food-Grade & Durable: All machine parts are made of high-quality stainless steel, meeting CE, ISO 9001, and SGS certification standards. The durable construction ensures long service life, while the easy-to-clean design simplifies maintenance and complies with food hygiene regulations.
Production Process Flow
Our streamlined process ensures efficiency and consistency, with a clear, easy-to-monitor workflow:
- Raw Material Mixing: Flour, water, and additives are fully mixed in a high-efficiency mixer to form a uniform dough.
- Screw Conveying: The dough is automatically transported to the twin-screw extruder via a screw conveyor, saving manual handling.
- Extrusion & Shaping: The twin-screw extruder cooks and extrudes the dough into thin sheets, which are then shaped into bugles or other desired forms by the composite shaping machine.
- Continuous Frying: The shaped snacks are conveyed to the continuous fryer for precise, even frying to achieve a crispy texture and golden color.
- De-Oiling & Seasoning: Excess oil is removed by the de-oiling machine, then the snacks are evenly coated with seasonings in a rotating drum for consistent flavor.
- Cooling & Packaging: The seasoned bugles are cooled to room temperature to maintain crispness, then packaged by an optional vertical packaging machine to preserve freshness and extend shelf life.
Technical Parameters (Customizable)
Model | Capacity | Installed Power | Machine Material | Certification |
|---|---|---|---|---|
TSE-65 | 100-150 kg/h | 88 kW | Stainless Steel | CE, ISO 9001, SGS |
TSE-70 | 200-250 kg/h | 126 kW | Stainless Steel | CE, ISO 9001, SGS |
AYE-98 | 800-1200 kg/h | 110-160 kW | Stainless Steel | CE, ISO 9001, SGS |
Our Service Commitment
We stand behind our products with comprehensive pre-sales, sales, and after-sales services to ensure a smooth experience for every customer:
- Pre-Sales: Free consultation, customized solution design, and detailed product demonstration.
- Sales: Professional installation and commissioning by our engineers, on-site training for your team, and a 12-month warranty period.
- After-Sales: Free spare parts supply, remote technical support, and on-site maintenance services if needed. We also provide product formulas to help you get started quickly.
- Packaging & Delivery: Seaworthy packaging (film & wooden box) with fumigation certificate, and flexible delivery arrangements to your location worldwide.