Upgrade your food processing business with our high-performance Artificial Rice Production Line — a fully automated, cost-effective system designed to produce high-quality artificial rice, fortified rice, and nutritional rice with consistent taste, shape, and nutrition. Whether you’re targeting the daily food market, emergency relief, or functional food sector, our production line delivers reliable performance, flexible customization, and maximum profitability for your enterprise.
Product Overview
Our Artificial Rice Production Line integrates advanced twin-screw extrusion technology with intelligent control systems, realizing the entire production process from raw material mixing to final packaging in one seamless flow. It takes various grains (rice, corn, millet, buckwheat, oats), starches (potato, cassava), broken rice, and even nutritional additives (vitamins, minerals, proteins) as raw materials, transforming them into artificial rice that is identical to natural rice in shape, taste, and cooking method — while offering higher nutritional value and broader market adaptability.
Ideal for food processing plants, small and medium-sized enterprises, and even large-scale industrial production, this line solves the pain points of traditional rice processing, such as high labor costs, unstable product quality, and limited raw material adaptability. It is a practical solution to address food insecurity and meet the growing demand for nutritional, convenient, and diverse staple foods worldwide.
Core Features & Advantages
- Full Automation & Easy Operation: Equipped with PLC control system and touch screen operation, the entire line can complete raw material mixing, extrusion molding, drying, cooling, polishing, and packaging automatically. Only 1-2 operators are needed, greatly reducing labor costs and human errors. The frequency control technology ensures stable production process and consistent product quality.
- Advanced Extrusion Technology: Adopting high-quality nitrided alloy twin screws, the extrusion system provides strong shear force and uniform heating, realizing high-temperature (120-180℃) and high-pressure puffing to retain maximum nutrients in raw materials. The self-cleaning screw design eliminates the need for manual cleaning when replacing materials, improving production efficiency.
- Wide Raw Material Adaptability: Flexible to process various raw materials, including rice flour, corn flour, millet flour, buckwheat flour, potato starch, cassava starch, broken rice, and more. By adding different nutrients (vitamins, calcium, zinc, protein), you can produce fortified rice, high-fiber rice, low-fat rice, and functional rice to meet diverse market demands (e.g., baby food, elderly care, sugar-controlled groups).
- Customizable Product Specifications: Replaceable molds allow you to produce artificial rice in different shapes (long grain, oval, round) and sizes. We offer multiple capacity options (80-100kg/h, 120-150kg/h, 300-500kg/h, 1000kg/h, etc.) to match your production scale, from small-batch trial production to large-scale mass production.
- Durable & Hygienic Design: Made of food-grade 304 stainless steel, the entire line meets international food hygiene standards (CE, ISO certified). The barrel is equipped with water-cooled circulation to avoid overheating, while the gearbox with automatic lubrication extends service life. All parts are easy to disassemble and clean, ensuring food safety and equipment durability.
- Energy-Saving & Cost-Effective: Optimized structure design reduces electricity and labor consumption, while the use of broken rice as raw material increases the value of low-cost raw materials. The production line has low energy consumption, high output, and fast return on investment, helping you gain a competitive edge in the market.
Production Process
Our Artificial Rice Production Line follows a scientific and efficient production process, ensuring stable product quality and high production efficiency:
- Raw Material Pretreatment: Crush raw grains (if needed) and mix them with water, starches, and nutritional additives in precise proportions. The automatic batching system ensures uniform mixing and accurate nutrition ratio.
- Extrusion Molding: The mixed raw materials are fed into the twin-screw extruder, where they are sheared, melted, and gelatinized under high temperature and pressure. The material is extruded through a mold and cut into rice grains by a rotary cutter, forming the desired shape and texture.
- Drying & Cooling: The newly extruded rice grains (with 25-30% moisture) are dried to 10-12% moisture by a fluidized bed or hot air dryer, then cooled to room temperature to avoid condensation and ensure long shelf life.
- Polishing & Screening: Polishing removes surface burrs to improve the gloss of rice grains, while a vibrating sieve removes broken grains and impurities, ensuring uniform product quality.
- Packaging: The finished artificial rice is packaged by an automatic packaging machine (vacuum or nitrogen packaging optional) to prevent oxidation and deterioration, extending shelf life and facilitating storage and transportation.
Technical Parameters
Model | Installed Power | Power Consumption | Capacity | Dimension (L×W×H) | Voltage |
|---|---|---|---|---|---|
SC65 | 84KW | 59KW | 80-100kg/h | 14000×1200×2200mm | 380V/50Hz (Customizable) |
SC70 | 120KW | 84KW | 120-150kg/h | 16000×1500×2200mm | 380V/50Hz (Customizable) |
SC75 | 180KW | 135KW | 300-500kg/h | 18000×3500×4300mm | 380V/50Hz (Customizable) |
Customized | Customizable | Customizable | 1000kg/h+ | Customizable | 220V/380V (Customizable) |
Our Service
We are committed to providing one-stop solutions for your artificial rice production business, from pre-sales consultation to after-sales support:
- Pre-Sales Service: Provide free workshop design, formula guidance, cost analysis, and equipment testing. Our professional team will customize the most suitable production line plan according to your budget, production scale, and market demand.
- After-Sales Service: Offer 1-year warranty for all equipment, free spare parts, and on-site installation and training by professional engineers. We provide 24/7 technical support via email, call, or video, and offer equipment upgrade services to help you keep up with market trends.
- Customization Service: Customize equipment capacity, product shape, and production process according to your specific needs. We can also provide formula research and development support to help you develop competitive products (e.g., fortified rice, functional rice).
Why Choose Us?
With years of experience in food machinery research and development, our Artificial Rice Production Line has been exported to more than 100 countries and regions, winning wide recognition from customers in Southeast Asia, Africa, Europe, and South America. We adhere to the principle of “quality first, customer-oriented”, focusing on technological innovation and product optimization to help you reduce costs, improve efficiency, and seize market opportunities.
Whether you’re a new entrepreneur entering the artificial rice industry or an existing enterprise looking to upgrade equipment, our production line is your reliable partner to achieve sustainable development and profitability.
Contact Us Today to get a free quote, detailed technical parameters, and customized production plan. Let’s work together to tap into the huge potential of the artificial rice market!