Our tooth disc crusher is a robust, high-performance grinding machine designed for small to medium-scale feed mills, food processing plants, and agricultural operations. Engineered with a precision-toothed disc rotor, this crusher delivers consistent, uniform particle size reduction for a wide range of raw materials, making it an essential piece of equipment for businesses seeking reliable, cost-effective size reduction solutions.
Working Principle
The tooth disc crusher operates on a simple yet highly efficient impact and shearing mechanism:
- Material Feeding: Raw materials are fed into the crushing chamber through the inlet hopper, guided by gravity into the path of the high-speed rotating toothed disc.
- Impact & Shearing: The high-speed rotating toothed disc strikes the incoming material, while the fixed toothed liner on the chamber wall creates a shearing force, breaking the material into smaller particles through repeated impact, collision, and friction.
- Screen Classification: Ground particles pass through a replaceable screen mesh at the bottom of the chamber, ensuring only particles of the desired size exit the machine. Oversized particles are retained in the chamber for re-grinding until they meet the size requirement.
- Dust-Free Discharge: The integrated cyclone separator and air duct system collect the finished powder, separate dust from the material, and discharge the final product through the outlet pipe, minimizing material loss and ensuring a clean working environment.
Wide Range of Applications
This versatile crusher is ideal for processing a diverse array of materials across multiple industries:
- Feed Industry: Corn, wheat, soybean meal, rice bran, wheat bran, fish meal, and other feed raw materials for livestock, poultry, and aquaculture feed production.
- Food Industry: Grains, spices, sugar, dried fruits, and other food ingredients for food processing plants.
- Agriculture: Crop straw, hay, corn stalks, and other agricultural by-products for biomass processing and animal bedding.
- Chemical & Pharmaceutical Industry: Chemical raw materials, herbal medicines, and other dry, brittle materials for size reduction.
- Other Industries: Wood chips, charcoal, and other materials for small-scale processing operations.
Key Advantages
✅ High Grinding Efficiency & Uniform Particle Size The precision-engineered toothed disc design delivers powerful impact and shearing force, ensuring fast, thorough grinding with consistent particle size distribution, eliminating uneven grinding and improving product quality.
✅ Robust & Durable Construction Built with heavy-duty, wear-resistant alloy steel for the toothed disc and chamber liner, this crusher is designed for long-term, continuous operation with minimal maintenance, reducing downtime and replacement costs.
✅ Adjustable Particle Size Equipped with replaceable screen meshes of different hole sizes (from 0.8mm to 20mm), you can easily adjust the final particle size to meet your specific production needs, from fine powder to coarse granules.
✅ Low Noise & Dust-Free Operation The fully enclosed crushing chamber, combined with the integrated cyclone dust collector, effectively reduces noise levels and eliminates dust pollution, creating a safer, cleaner working environment for operators.
✅ Easy Operation & Maintenance Simple structure with easy access to the crushing chamber and screen, making cleaning, maintenance, and screen replacement quick and straightforward, reducing labor costs.
✅ Energy-Efficient Design Optimized motor and rotor design ensures high grinding output with low power consumption, lowering your operational costs while maximizing productivity.
✅ Compact Footprint Space-saving design with integrated cyclone separator, making it suitable for small workshops, feed mills, and on-farm processing facilities with limited space.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | SC-360 (Customizable) |
| Power | 11kW (15HP) / 15kW (20HP) (Optional) |
| Rotor Speed | 3200 r/min |
| Screen Mesh Size | 0.8mm – 20mm (Replaceable) |
| Capacity | 300 – 800 kg/h (Depends on material and screen size) |
| Feed Size | ≤ 30mm |
| Final Particle Size | 0.8mm – 10mm (Adjustable) |
| Machine Weight | 380kg |
| Dimension (L×W×H) | 1800×800×1500mm |
| Voltage | 380V/50Hz (Customizable for different regions) |
| Material of Main Parts | Wear-resistant alloy steel |
| Dust Collection System | Integrated cyclone separator |
Note: Customized models with higher capacity and different specifications are available upon request.
Why Choose Our Tooth Disc Crusher?
At Jinan Shengchuan Machinery, we prioritize quality, reliability, and customer satisfaction. Our tooth disc crushers are manufactured with strict quality control standards, tested for performance and durability before delivery, and backed by comprehensive after-sales support, including installation guidance, technical training, and spare parts supply.
Whether you are a small feed mill, a food processing plant, or a large agricultural operation, our tooth disc crusher is the perfect solution for your size reduction needs, delivering consistent performance, low maintenance, and long service life.
Contact us today to learn more about our tooth disc crusher and get a customized quote for your business!