1. Product Overview
2. Key Features
- Turnkey & Fully Integrated System: Combines all necessary equipment (mixer, twin-screw extruder, cutter, multi-layer dryer, sorter, and packaging unit) into one seamless production line, eliminating the need for separate, uncoordinated machinery.
- Food-Grade & Hygienic Design: Constructed from 304 stainless steel for all product-contact parts, with easy-to-clean surfaces and food-safe seals to meet international food safety standards (FDA, CE, ISO).
- High Efficiency & Low Energy Consumption: Optimized twin-screw extrusion technology ensures uniform dough processing with minimal waste, while energy-efficient dryers reduce operational costs without compromising straw durability.
- Customizable Production: Supports adjustable straw diameters (6–12mm), lengths (150–250mm), and colors/flavors (natural rice, green vegetable-infused, or custom blends) to meet diverse market needs (coffee shops, bubble tea, restaurants, events).
- Durable, Water-Resistant Straw Output: Advanced high-temperature drying and curing technology produces straws that remain firm in both hot and cold beverages for 2–6 hours, with no sogginess or off-flavors.
- Low Labor & Easy Operation: Automated controls for mixing, extrusion, cutting, and drying reduce manual labor requirements, with a user-friendly HMI (Human-Machine Interface) for easy parameter adjustment and monitoring.
- 100% Biodegradable & Compostable Output: Produces straws that break down naturally in soil within months, leaving no microplastics, aligning with global sustainability regulations and eco-conscious consumer demands.
3. Production Workflow
- Raw Material Preparation & Mixing:
Rice flour, tapioca starch, water, and optional natural colorants/flavors are blended in a high-speed mixer to form a homogeneous, moisture-controlled dough with the ideal consistency for extrusion.
- Single-Screw Extrusion & Forming:
The dough is fed into the single-screw extruder, where it is kneaded, heated, and pressurized. It is then forced through a custom-designed die head to form a continuous hollow tube (the raw straw).
- Online Cutting:
A precision rotating cutter at the extruder outlet automatically cuts the continuous straw tube into pre-set lengths, ensuring uniform size across all products.
- Pre-Drying & Shaping:
Freshly cut straws pass through a low-temperature pre-dryer to remove surface moisture, preventing sticking and preserving their tubular shape.
- High-Temperature Drying & Curing:
Straws move through a multi-layer tunnel dryer at controlled temperatures (80–120°C) to remove internal moisture, gelatinize starch molecules, and develop water resistance and structural rigidity.
- Sorting & Quality Control:
A sorting unit removes broken, misshapen, or defective straws, ensuring only high-quality products proceed to packaging.
- Packaging:
Finished straws are automatically counted and packed into bulk bags, cartons, or custom retail packaging, ready for distribution.
4. Technical Specifications
| Item | Specification |
|---|---|
| Production Capacity | 50–200 kg/h (customizable based on model) |
| Raw Materials | Rice flour, tapioca starch, corn starch, natural colorants/flavors |
| Straw Diameter | 6–12 mm (adjustable via die change) |
| Straw Length | 150–250 mm (adjustable via cutter settings) |
| Straw Types | Natural rice, green vegetable-infused, custom colors/flavors |
| Line Power | 380V/50Hz (customizable for local voltage) |
| Total Power Consumption | 45–120 kW (varies by capacity) |
| Machine Material | 304 stainless steel (product contact parts) + carbon steel (frame) |
| Control System | PLC + HMI touchscreen control |
| Certifications | CE, ISO, FDA-compliant components |
5. Applications & Use Cases
- Food service (restaurants, cafes, bubble tea shops, bars)
- Events (weddings, parties, festivals)
- Retail (eco-friendly home goods, zero-waste stores)
- Corporate sustainability initiatives (branded straws for promotions)
- School and hospital cafeterias
6. Why Choose Our Production Line?
- Proven Extrusion Technology: Built on our years of expertise in twin-screw food extrusion machinery, ensuring reliable, consistent performance and low maintenance costs.
- Customization Support: We offer tailored solutions for your specific production needs, including custom die sizes, line capacity upgrades, and recipe development support for different straw formulations.
- Comprehensive After-Sales Service: Includes installation guidance, operator training, 24/7 technical support, and a full warranty on all key components.
- Turnkey Solution: We handle the entire process, from line design and manufacturing to delivery, installation, and commissioning, so you can start production quickly and easily.
- Sustainability Focus: Our line supports your business’s transition to eco-friendly products, helping you meet global plastic reduction regulations and appeal to environmentally conscious customers.
7. Package & Delivery
- Standard Packaging: Machines are wrapped in waterproof film and packed in wooden crates for safe international shipping.
- Delivery Time: 30–60 days after order confirmation (varies by line customization).
- Shipping Options: FOB, CIF, DDP (door-to-door) available.