This full-automatic chicken nuggets production line realizes integrated processing from raw material treatment to finished product packaging. The whole process adopts standardized and automated operation, which effectively retains the original flavor and moisture of chicken. The finished products feature uniform particle size, crispy taste and consistent flavor, widely suitable for frozen food factories, central kitchens and large-scale food processing enterprises.
1. Raw Material Thawing & Trimming
High-quality frozen chicken breasts are slowly thawed at low temperature to lock moisture. Remove fascia, blood stasis and impurities to ensure clean and qualified raw materials.
2. Precise Dicing Forming
The trimmed chicken breasts are cut into uniform cubic chicken granules by an automatic meat dicer, with regular shape, no broken meat and uniform specification.
3. Vacuum Marinating & Stirring
Mix with special seasonings and water retention agents, and adopt vacuum rolling marinating technology to make the seasoning fully penetrate into the meat. The chicken is tender and tasty with uniform flavor.
4. Automatic Batter & Breading Coating
Complete batter coating and multi-layer breading automatically. The powder layer is uniform with strong adhesion, not easy to fall off, ensuring crispy and layered appearance after frying.
5. Constant Temperature Pre-frying & Shaping
Adopt continuous constant temperature frying equipment to shape the products quickly. Lock the meat juice and flavor, make the outer skin firm and the inner meat tender, and extend the shelf life.
6. Air Cooling & Oil Draining
Cool the fried products quickly and drain excess oil to avoid agglomeration and greasiness, keep the surface dry and crispy.
7. Grading & Sorting
Screen out broken residues and unqualified products to unify the finished product size and ensure stable product quality.
8. Quick Freezing & Fresh Keeping
Tunnel-type ultra-low temperature quick freezing technology locks the freshness and nutrition of chicken, prevents water loss, and ensures tender taste after long-term frozen storage.
9. Metal Detection & Safety Inspection
High-precision metal detector is used to check foreign matters, strictly comply with international food safety standards and ensure edible safety.
10. Automatic Packaging & Warehousing
Qualified products are quantitatively packed and sealed automatically with good moisture-proof and fresh-keeping performance. Store in cold storage with whole cold chain control for mass delivery.