This forming roller die is a core component for industrial bugles (cone-shaped fried snacks) production lines, designed to mold extruded corn/wheat dough into the signature 3D bugle shape. Made of high-grade alloy steel with precision CNC machining and heat treatment, it ensures long-lasting durability, uniform forming, and high production efficiency for fried snack manufacturing.
Key Features
- Precision CNC Machining: The unique zigzag/serrated tooth profile ensures consistent, seamless forming of bugle cones, with no uneven edges or deformities on the final snack.
- High Wear Resistance: Made of hardened alloy steel, the roller surface is treated for extreme wear resistance, suitable for continuous high-speed production with flour/corn dough.
- Multi-Channel Design: Multi-section roller configuration allows simultaneous forming of multiple product lanes, greatly improving production capacity and line efficiency.
- Easy Installation & Maintenance: Equipped with precise positioning holes for quick alignment with the extruder/forming machine shaft, ensuring stable rotation and minimal downtime.
- Customizable Specifications: Available in various sizes, tooth counts, and profiles to match different production capacities and bugle product dimensions (small/medium/large cones).
Applications
- Mainly used in bugles/cone snack production lines for fried corn snacks, wheat snacks, and 3D extruded snacks.
- Suitable for snack food factories, food processing plants, and industrial food production facilities.
- Compatible with most standard bugles forming machines and twin-screw extruders on the market.
Technical Specifications (Customizable)
- Material: High-grade alloy steel (40Cr/45#/stainless steel options)
- Surface Hardness: HRC 55-60 (customizable)
- Roller Diameter: 100mm-300mm (customizable)
- Working Width: 100mm-1000mm (customizable)
- Forming Channels: 2/4/6/8 lanes (customizable)
- Processing: CNC machining + heat treatment + surface polishing
Package & Delivery
- Package: Wooden crate (standard export packaging) with anti-rust oil and protective foam.
- Delivery: 7-15 working days after order confirmation (depending on customization requirements).
- OEM/ODM: Customized designs, sizes, and logos are available based on customer drawings or samples.
