1. High Mixing Uniformity for Better Feed Quality (Core Customer Benefit)
Two counter-rotating paddle shafts operate in a staggered pattern to generate three-dimensional mixing effects including convection, diffusion and shearing. The mixing uniformity coefficient of variation (CV) is ≤5%, which is far superior to that of single-shaft mixers.
It avoids local accumulation of trace elements, vitamins and pharmaceutical premixes, preventing nutritional imbalance and drug poisoning in livestock and poultry. It is ideal for mixing premixes, concentrated feeds, aquatic feeds and various additives.
The full-dead-angle-free mixing design enables sufficient material tumbling inside the tank, achieving perfect integration of large and small particles, coarse and fine powders, as well as oily and liquid additives.
2. Ultra-Low Residue to Reduce Material Waste and Cross-Contamination
The paddles fit closely to the bottom of the cylinder with minimal clearance, delivering thorough discharging and an overall material residue rate of less than 0.5%.
Frequent formula switching (pig feed, poultry feed, fish feed, veterinary premix, etc.) requires no extensive cleaning, drastically reducing raw material loss. It supports alternating production of multiple feed varieties and effectively prevents cross-contamination between different feeds and additives, fully complying with food-grade and feed mill hygiene standards.
3. Horizontal Structure with High Loading Coefficient for Higher Capacity and Smaller Footprint
It features an effective loading coefficient of 0.6~0.8. Under the same volume, it holds more materials per batch than vertical mixers, boosting single-machine output by over 30%.
The low-profile horizontal structure simplifies material feeding and discharging. It can be directly matched with elevators, batching silos and pellet mills to form a complete feed production line, with low requirements for factory floor height.
A full range of models is available, covering small household farm units, medium-sized feed processing plants and large-scale 10,000-ton-level feed factories to meet diverse production needs.
4. Fast Mixing Speed for Double Production Efficiency and Energy Saving
The conventional mixing cycle is only 60 to 180 seconds, enabling high-standard mixing uniformity in a short time and ensuring high efficiency for batch continuous production.
The optimized double-shaft synchronous transmission structure reduces transmission loss and lowers power consumption per finished product, saving electricity costs for long-term operation.
No prolonged idling operation is required, reducing no-load wear and energy consumption of equipment.
5. Wide Material Adaptability for Multi-Scenario and Multi-Purpose Use
It is compatible with a full range of feed raw materials:
Livestock and poultry feeds: complete feeds and concentrated feeds for pigs, chickens, ducks, cattle and sheep;
Aquatic feeds: extruded and pellet powder feeds for fish, shrimp and crab;
Special feeds: pet feeds, rabbit feeds and quail feeds;
Functional materials: premix additives, minerals, grease, molasses, probiotics and Chinese medicinal feed additives.
It stably mixes dry powder, wet mixed materials and oily viscous materials without caking or shaft adhesion.
6. Robust Structure with Low Failure Rate and Low Operation & Maintenance Costs
The main shafts and paddles are made of thickened wear-resistant steel. The whole machine or material contact parts can be customized with 304 stainless steel, featuring excellent resistance to acid, alkali and grease corrosion from feed materials.
The detachable paddle design allows individual replacement of worn parts instead of the entire shaft, greatly cutting maintenance costs.
Adopting gear reduction transmission, the equipment runs stably with low noise. The professional sealing structure prevents dust leakage and avoids bearing damage caused by dust ingress.
The dust-tight design reduces workshop dust, improves the production environment and extends the service life of motors and transmission components.
7. Simple Cleaning and Maintenance, Compliant with Feed Safety Specifications
The fully open top cover and beam-free internal cylinder design facilitate manual cleaning and flushing without blind spots.
Optional high-pressure cleaning interfaces and quick-opening discharging mechanisms support rapid tank cleaning. The stainless steel body is rust-proof after water flushing.
No hidden material storage grooves or dead corners prevent mold growth, meeting the hygiene audit standards of the EU and overseas feed mills.
8. Smooth Discharging with Multiple Discharging Options for High Automation Compatibility
It is equipped with a standard large bottom pneumatic/manual discharge door for fast discharging, and can be matched with screw conveyors and scraper conveyors for automatic finished material transportation.
It supports docking with automated production lines, including PLC batching systems and automatic weighing and continuous pelleting equipment, realizing unattended intelligent feed workshops.
9. Comprehensive Safety Design for Standardized Factory Production
Equipped with safety limit switches, the equipment cannot start if the bin cover is not fully closed, preventing material splashing and personal injury.
The fully enclosed tank structure minimizes dust overflow and reduces the risk of workshop dust explosion.
The motor is equipped with an overload protection function, which automatically shuts down in case of material overload to protect the main shaft and reducer from damage.